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Installed PET SSP system with pre-crystallization, drying and rotary drum equipment in Bursa, Turkey

PET Recycling SSP System

PET SSP System for Intrinsic Viscosity Recovery

Configure solid-state polycondensation equipment around the incoming PET form, starting and target IV, moisture condition, process atmosphere, batch requirement, utilities and agreed acceptance testing.

  • Material-specific process basis
  • Project-defined IV target
  • Documented acceptance method
PETflakes, pellets or chips assessed by project
Batch / continuousroute selected for the operating basis
IV targetdefined with the downstream application
Test basisagreed sampling and laboratory method

Project-specific configuration

Define the PET condition before defining the SSP equipment

SSP performance begins with the actual feedstock. The system and recipe should follow verified material data rather than a generic capacity or IV promise.

Incoming PETFlake, pellet or chip form; source; contamination; crystallinity and bulk density.
Starting and target IVLaboratory method, starting range, required target and downstream conversion route.
Moisture and preparationIncoming moisture, drying requirement and whether pre-crystallization is needed.
Production basisBatch loading or continuous throughput, operating hours and changeover requirements.
Utilities and acceptanceHeat source, vacuum or nitrogen basis, electrical supply, sampling points and acceptance limits.

Configurable process route

Six engineering decisions from material review to IV verification

This sequence explains the process logic. Final equipment quantities and residence time follow the approved project process and operating recipe.

1

Feedstock assessment

Material basis

PET form → starting IV → moisture → contamination and preparation review

2

Crystallization and drying

When required

Pre-crystallize suitable PET and reduce moisture before the SSP reaction stage

3

Controlled heating

Thermal basis

Bring prepared PET to the approved solid-state process temperature without melting

4

SSP reaction

Managed atmosphere

Hold the material under the selected vacuum or nitrogen conditions for the defined residence time

5

Cooling and discharge

Material handling

Cool, discharge and transfer the treated PET under the approved handling procedure

6

Sampling and verification

Acceptance basis

Take representative samples and verify IV and other agreed parameters using the specified method

A standalone rotary drum and an integrated pre-crystallization-plus-SSP line are different project configurations. Neither route should be selected without confirming the starting material and target application.

Published project photography

Real PET SSP installations

These photographs come from existing URIDGE project pages. Captions identify the published installation context and do not turn reference-project values into general guarantees.

Integrated PET pre-crystallization drying and rotary drum SSP installation in Bursa Turkey
Bursa, Turkey referenceIntegrated pre-crystallization, drying and rotary SSP system
Standalone rotary drum PET SSP installation in Rabigh Saudi Arabia
Rabigh, Saudi Arabia referenceStandalone rotary drum SSP configuration
Rotary drum PET SSP equipment installed for a recycling project in Surat India
Surat, India referenceRotary drum SSP equipment and material handling
Twin PET SSP equipment installation published for a New Delhi India project
New Delhi, India referencePublished PET SSP project installation

Reference projects

Published project values, not a universal specification

The figures below describe two documented 2026 installations. A new project requires its own material assessment, recipe and acceptance basis.

Reference item
Documented configuration
Boundary
Bursa, Turkey22 m³ rotary drumIntegrated with an 800 kg/h pre-crystallization and drying system
Bursa batch basisApprox. 9–10 tPublished project loading; not a standard loading for every drum
Bursa targetIV 1.10 dL/gConfigured for the customer's recycled PET yarn application
Bursa cycleApprox. 32 h → 24 hReported for that project's feedstock, preparation and operating conditions
Rabigh, Saudi Arabia16 m³ rotary drumStandalone SSP configuration without the separate front-end system
Energy referenceApprox. 260 kWh/tPublished estimate under agreed project conditions, not a universal guarantee

Inputs needed for a proposal

  • Representative PET sample and material history
  • Starting IV and target IV with test method
  • Moisture, crystallinity and contamination data

Acceptance items to define

  • Sampling location and sample preparation
  • Laboratory method and test frequency
  • Operating window and reporting format

Claim and process boundaries

Separate IV recovery from final-product approval

The SSP stage is one part of a larger PET recycling and conversion chain. Its scope must be described precisely.

Incoming material

Preparation remains critical

Washing quality, contamination control, moisture, crystallinity and starting IV influence SSP stability and the achievable result.

SSP output

IV is verified, not assumed

Target IV requires an agreed recipe and laboratory method. Reference-project values do not automatically apply to other materials.

Downstream use

Conversion is a separate scope

Preform, sheet, fiber, strapping and engineering applications have their own material and processing requirements.

Food-contact evidence boundarySSP equipment alone does not establish food-contact suitability. Any such determination depends on the complete recycling process, feedstock controls, decontamination evidence, migration or challenge testing where applicable, market-specific regulatory requirements and the responsibilities of the relevant project parties.

Frequently asked questions

Configuration and acceptance questions

Confirm the material and test basis before committing to capacity, residence time, energy or final IV.

What information is needed before configuring a PET SSP system?

Provide the PET form and source, starting IV, target IV, IV test method, moisture, crystallinity, contamination data, batch or throughput requirement, downstream use, utilities and proposed acceptance method.

Can one SSP system process both flakes and pellets?

Some projects can be engineered for suitable PET flakes, pellets or chips, but material handling, preparation and the operating recipe must be confirmed for the actual feedstock.

Is pre-crystallization always required?

No. It depends on the PET condition, process route and project objectives. The published Bursa system includes a separate pre-crystallization and drying stage, while the Rabigh reference uses a standalone rotary drum configuration.

Can the system always reach IV 1.10 dL/g?

No universal value should be promised. IV 1.10 dL/g is the documented target of the Bursa yarn project. A new target depends on starting material, moisture, recipe, residence time and the agreed test method.

Is 260 kWh/t guaranteed?

No. Approximately 260 kWh/t is a published reference estimate under specific project conditions. Actual energy depends on starting and target IV, preparation, loading, utilities, insulation and operating recipe.

Does SSP make recycled PET food-contact compliant?

Not by itself. Food-contact assessment requires evidence for the complete process chain, feedstock controls, validation testing, applicable regulations and responsible parties.

How should final IV be accepted?

Agree the sampling point, sample preparation, laboratory method, frequency, limits, operating conditions and reporting format before contractual acceptance.

Start with your PET and target IV

Request a project-specific SSP configuration review

Send representative material information, starting and target IV, moisture data, expected production basis, downstream application, utilities and preferred acceptance method.

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