Installed PET SSP system with pre-crystallization, drying and rotary drum equipment in Bursa, Turkey

PET solid-state polycondensation

PET SSP Systems for Recycled Flakes and Pellets

Compare process routes, preparation requirements and published project configurations before selecting equipment for IV recovery.

Flakes, pellets or chipsBatch or continuous basisDefined test method

Selection principle: every proposal starts with the actual PET condition, measured starting IV, target IV, downstream use and acceptance method.

4published SSP project references
2 routesintegrated preparation or standalone drum examples
IV-basedconfiguration starts with measured material data
Project-specificcapacity, cycle and energy are not universal

Selection framework

Choose the process route before choosing the vessel

SSP is a downstream IV-upgrading stage. Washing, pelletizing and final conversion remain separate scopes.

Integrated preparation + SSPPre-crystallization and drying are defined before the SSP vessel when the material and production basis require them.
Standalone rotary SSPA standalone drum requires a suitable incoming condition and a documented material-preparation procedure.
Batch configurationDefine loading, residence time, changeover, heating and discharge around the approved recipe.
Continuous configurationDefine stable throughput, material flow, residence-time control and process atmosphere for the actual feedstock.

Engineering inputs

Six decisions that define a PET SSP project

These inputs establish whether the project needs upstream preparation, a standalone drum, or another configured route.

1

Feedstock assessment

Material basis

PET form → starting IV → moisture → contamination and preparation review

2

Crystallization and drying

When required

Pre-crystallize suitable PET and reduce moisture before the SSP reaction stage

3

Controlled heating

Thermal basis

Bring prepared PET to the approved solid-state process temperature without melting

4

SSP reaction

Managed atmosphere

Hold the material under the selected vacuum or nitrogen conditions for the defined residence time

5

Cooling and discharge

Material handling

Cool, discharge and transfer the treated PET under the approved handling procedure

6

Sampling and verification

Acceptance basis

Take representative samples and verify IV and other agreed parameters using the specified method

A standalone rotary drum and an integrated pre-crystallization-plus-SSP line are different project configurations. Neither route should be selected without confirming the starting material and target application.

Explore the SSP topic

Move from comparison to detailed engineering

The category page organizes the topic. Use the product page for equipment detail and the technical guide for process explanation.

PET SSP equipment page

  • Six-step process overview
  • Reference configurations with explicit boundaries
  • Configuration FAQ and inquiry checklist
View SSP equipment

Rotary SSP technical guide

  • Plain-language process explanation
  • Batch and continuous route context
  • Planning inputs before equipment selection
Read the technical guide

Published project evidence

Four real PET SSP installations

These photographs come from existing URIDGE project pages. Their values describe specific installations and are not universal guarantees.

Integrated PET pre-crystallization drying and rotary drum SSP installation in Bursa Turkey
Bursa, Turkey referenceIntegrated pre-crystallization, drying and rotary SSP system
Standalone rotary drum PET SSP installation in Rabigh Saudi Arabia
Rabigh, Saudi Arabia referenceStandalone rotary drum SSP configuration
Rotary drum PET SSP equipment installed for a recycling project in Surat India
Surat, India referenceRotary drum SSP equipment and material handling
Twin PET SSP equipment installation published for a New Delhi India project
New Delhi, India referencePublished PET SSP project installation

Reference projects

Published project values, not a universal specification

The figures below describe two documented 2026 installations. A new project requires its own material assessment, recipe and acceptance basis.

Reference item
Documented configuration
Boundary
Bursa, Turkey22 m³ rotary drumIntegrated with an 800 kg/h pre-crystallization and drying system
Bursa batch basisApprox. 9–10 tPublished project loading; not a standard loading for every drum
Bursa targetIV 1.10 dL/gConfigured for the customer's recycled PET yarn application
Bursa cycleApprox. 32 h → 24 hReported for that project's feedstock, preparation and operating conditions
Rabigh, Saudi Arabia16 m³ rotary drumStandalone SSP configuration without the separate front-end system
Energy referenceApprox. 260 kWh/tPublished estimate under agreed project conditions, not a universal guarantee

Inputs needed for a proposal

  • Representative PET sample and material history
  • Starting IV and target IV with test method
  • Moisture, crystallinity and contamination data

Acceptance items to define

  • Sampling location and sample preparation
  • Laboratory method and test frequency
  • Operating window and reporting format

Claim and process boundaries

Separate IV recovery from final-product approval

The SSP stage is one part of a larger PET recycling and conversion chain. Its scope must be described precisely.

Incoming material

Preparation remains critical

Washing quality, contamination control, moisture, crystallinity and starting IV influence SSP stability and the achievable result.

SSP output

IV is verified, not assumed

Target IV requires an agreed recipe and laboratory method. Reference-project values do not automatically apply to other materials.

Downstream use

Conversion is a separate scope

Preform, sheet, fiber, strapping and engineering applications have their own material and processing requirements.

Food-contact evidence boundarySSP equipment alone does not establish food-contact suitability. Any such determination depends on the complete recycling process, feedstock controls, decontamination evidence, migration or challenge testing where applicable, market-specific regulatory requirements and the responsibilities of the relevant project parties.

Frequently asked questions

Route and selection questions

Confirm the material and test basis before committing to a vessel, capacity, cycle, energy figure or final IV.

What is a PET SSP system used for?

It is a downstream solid-state polycondensation stage used to recover or increase PET molecular weight and intrinsic viscosity under controlled thermal and process-atmosphere conditions.

Is SSP part of a bottle washing line?

No. Washing prepares recycled PET feedstock; SSP is a separate downstream IV-upgrading stage.

Should I choose batch or continuous SSP?

The choice depends on material consistency, production requirement, operating pattern, residence-time control, utilities and project economics.

Is pre-crystallization always required?

No. The requirement depends on PET condition and process route. Published URIDGE projects include both an integrated preparation system and a standalone drum example.

Are IV 1.10 and 260 kWh/t standard guarantees?

No. They are documented values from specific reference projects and must not be generalized to every feedstock or configuration.

Does SSP make recycled PET food-contact compliant?

Not by itself. Food-contact assessment requires evidence for the complete process chain, feedstock controls, validation testing, applicable regulations and responsible parties.

What should I send for a proposal?

Send representative PET information, starting and target IV with test method, moisture and crystallinity data, production requirement, downstream use, utilities and preferred acceptance procedure.

Start with your PET and target IV

Request a project-specific SSP configuration review

Send representative material information, starting and target IV, moisture data, expected production basis, downstream application, utilities and preferred acceptance method.