Jakarta, Indonesia
UR-600 Integrated Shredder and Crusher for Compounding - Jakarta, Indonesia
Equipment Supplied
UR-600 Integrated Single-Shaft Shredder and Crusher (reference configuration: 300-350 kg/h)
Project Overview
This page documents a UR-600 integrated single-shaft shredder and crusher associated with a plastics compounding project in Jakarta, Indonesia. Its intended use is to prepare rigid plastic scrap and production lumps for downstream reuse.
The equipment type combines primary shredding and secondary crushing in one coordinated system. Capacity and output figures retained below are reference-configuration values pending verification against final project records; they are not presented as measured site performance.
Intended Application
The recorded application is two-stage size reduction of bulky rigid plastic scrap and irregular production lumps before downstream reuse in plastics compounding.
The integrated layout transfers material directly from the shredding stage to the crushing stage. Final feedstock suitability, output, capacity and site arrangement require confirmation for the actual operating conditions.
Advantages of the Integrated Design
Compared with a conventional system consisting of a separate shredder, belt conveyor and crusher, the UR-600 integrates shredding and crushing into one compact unit. The reference layout has the following structural features:
Compact layout: The shredder and crusher share one frame and do not require a separate interstage belt conveyor. Actual floor-space savings depend on the feeding configuration, discharge equipment and factory layout.
Fewer interstage components: The integrated arrangement removes the intermediate belt conveyor, its drive motor and the related transfer supports from this process stage.
No interstage conveyor motor: Material falls directly from the shredder to the crusher, so this configuration does not use a separate motor for transfer between the two stages.
Direct material transfer: After shredding, material falls directly into the crusher chamber without an interstage belt conveyor.
Controlled feeding: A material control plate beneath the shredder meters shredded material into the crusher to reduce sudden loading at the transfer point.
Side-feed option: The side-feed configuration can be equipped with an optional anti-splash curtain to reduce material scattering during feeding.
Maintenance layout: The integrated structure has fewer separate transfer components; access and maintenance requirements depend on the final configuration and site layout.
Material and Production Information
| Item | Project Information |
|---|---|
| Project Location | Jakarta, Indonesia |
| Customer Industry | Plastics compounding and pellet production |
| Suitable Materials | Bottles, barrels, rigid plastics and injection-molding lumps |
| Primary Shred Size | 30–50 mm chips |
| Final Output Size | 12–15 mm flakes |
| Reference Capacity Target | Approximately 300 kg/h |
| Reference Nominal Capacity | 300–350 kg/h |
| Downstream Product | Modified plastic pellets |
UR-600 Reference Technical Parameters
The model and two overall dimension variants are confirmed. The retained power, capacity, knife, rotor-speed, hydraulic, brand and component details below are reference-configuration data pending verification against final project records. They do not establish the commissioned or as-built specification and must not be applied to every UR-600.
| Item | Specification |
|---|---|
| Power Supply | 380 V, 3-phase, 50 Hz |
| Shredder Main Motor | 22 kW, WNM |
| Speed Reducer | BONENG helical gearbox |
| Hydraulic Pump Motor | 4 kW |
| Shredding Chamber | 600 × 400 mm |
| Rotor Speed | 90 rpm |
| Rotor Swing Diameter | 252 mm |
| Fixed Blade | 1 piece |
| Rotating Blades | 28 pieces |
| Rotating Blade Holders | 28 pieces |
| Blade Material | SKD-11 |
| Hydraulic Operating Pressure | 18 MPa |
| Hydraulic Cylinder Control | PLC controlled |
| Crusher Motor | 11 kW |
| Crusher Blades | 12 fixed blades and 2 rotating blades |
| Crushing Chamber | 600 × 560 mm |
| Air-Conveying Blower | 3 kW |
| Rubber Hose Diameter | 133 mm |
| Storage Silo Capacity | 500 L |
| PLC | Siemens |
| Low-Voltage Components | LS |
| Control Functions | Automatic control, reverse rotation and automatic stop |
| Overall Dimensions | Top-feed: 2,200 × 1,600 × 1,850 mm; side-feed: 2,200 × 1,600 × 2,200 mm |
| Net Weight | Approximately 2,800 kg |
Reference System Configuration
The current page records the following reference package; final supplied or as-built scope remains to be verified:
UR-600 single-shaft shredder
Integrated secondary crusher
Hydraulic pusher system
Air-conveying system with a 3 kW blower
500 L storage silo
Siemens PLC electrical control cabinet
In this reference arrangement, the shredder is listed for approximately 30–50 mm primary chips and the integrated crusher for 12–15 mm flakes. These figures are not verified site-performance results.
Project Scope and Evidence
The confirmed scope for this page is the Jakarta location, the UR-600 equipment type and its intended rigid-plastic size-reduction use. Installation, commissioning, production-start status, operating results and the exact project date have not been verified. Except for the confirmed model and overall dimensions, retained technical figures and components are reference-configuration data requiring separate project-record review.
Project Photographs
The photographs on this page show the UR-600 machine, auxiliary equipment and single-shaft rotor before delivery. They are factory and pre-delivery equipment photographs rather than photographs taken at the customer’s Jakarta facility.
Customer personnel, company identity, commercial terms and the exact installation address are not disclosed.
Related Equipment
Review the UR-600 Integrated Shredder and Crusher for equipment details, or compare it with other options in the Plastic Shredding Equipment category. The component stages are also described on the Single-Shaft Shredder and Plastic Crusher pages.
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