Compaction Pelletizing System – for Film, Rigid, Woven Bags & Fiber Waste

Production Line Standard Specifications

Product Overview

Our compaction pelletizing system is a versatile and efficient solution for converting various plastic waste streams into high-quality recycled pellets. The system is specifically designed to handle light and fluffy materials — such as plastic film, woven bags, and fiber waste — as well as rigid scrap. The integrated compaction chamber ensures forced feeding, preventing bridging and feeding issues commonly associated with these materials.

With multiple pelletizing options — water ring, water strand, and water flush strand — the system offers flexibility to match different material properties and production requirements.

Applicable Materials

Material Description Plastic Film LDPE, HDPE, PP film and agricultural film Rigid Scrap Bottles, pipes, injection-molded parts, crushed rigid plastics Woven Bags PP woven bags, FIBC bulk bags, woven fabric scrap Fiber Waste PET fiber waste, spinning waste, non-woven scrap Other Light Materials Foam, fluff, and other low-bulk-density materials

Pelletizing Options

The system supports three different pelletizing methods:

Method Description Best Suited For Water Ring Pelletizing Molten strands are cut at the die face and immediately quenched in a water ring chamber High-output applications, materials with good melt strength Water Strand Pelletizing Extruded strands are cooled in a water bath and then cut into pellets Materials requiring longer cooling time, sensitive materials Water Flush Strand Pelletizing Strands are guided through a water channel for cooling and then cut Materials that tend to stick, high-temperature applications Key Advantages

Handles Light & Fluffy Materials – The compaction chamber ensures smooth feeding of film, fibers, and woven bags.

Versatile Raw Material Compatibility – Processes film, rigid scrap, woven bags, and fiber waste on one line.

Flexible Pelletizing Options – Choose from water ring, water strand, or water flush strand to suit your material and output needs.

Stable & Efficient Operation – Designed for continuous, trouble-free production with minimal downtime.

Uniform Pellet Quality – Produces consistent, high-quality pellets with uniform size and shape.

Intelligent Control – PLC system with real-time monitoring of current, pressure, and temperature.

Energy Efficient – Optimized design reduces power consumption per ton of output.

Easy to Operate – One-touch start/stop simplifies operation and reduces human error.

Heavy-Duty Construction – Built for 24/7 continuous operation in demanding environments.

Customizable Capacity – Available in various sizes to match your production requirements.

Typical Applications of Recycled Pellets

Film and sheet extrusion

Injection-molded products

Woven bags and fabrics

Pipes and profiles

Strapping and industrial tapes