Complete HDPE Rigid Plastic Pelletizing Line – Lima, Peru

We provided a complete HDPE rigid plastic pelletizing line for our customer in Lima, Peru. This system is specifically designed to process rigid HDPE waste materials — such as post-consumer bottles, industrial pipes, and injection-molded parts — converting them into high-quality recycled pellets ready for reuse in various plastic product manufacturing applications.

Equipment Highlights

Energy-Efficient Design – Optimized drive system minimizes power consumption while maintaining high throughput, significantly reducing operating costs per ton of output.

Real-Time Performance Monitoring – The intelligent control system continuously displays current, pressure, and energy consumption data, giving operators full visibility into production parameters.

Per-Ton Cost Tracking – The system tracks and displays electricity consumption per ton of material processed, enabling precise cost control and data-driven process optimization.

One-Touch Start/Stop – Simplified startup and shutdown sequence reduces operator workload, shortens startup time, and minimizes the risk of human error.

Stable and Consistent Output – Advanced control algorithms ensure uniform pellet quality with minimal variation, meeting the requirements of downstream applications.

Project Scope of Work

Process Understanding and Solution Design – We conducted thorough discussions with the customer to understand their raw material types, output goals, and operational requirements, and designed a customized pelletizing solution tailored to their specific needs.

Equipment Manufacturing – We manufactured the complete pelletizing line to the highest quality standards, using durable materials and precision engineering to ensure long-term reliability.

Assembly, Testing, and Performance Validation – We assembled and tested the entire system, conducted comprehensive performance tests to verify output rate, pellet quality, and energy efficiency, and ensured all parameters met or exceeded specifications.

Packing and Container Loading Assistance – We professionally packed all equipment components and assisted the customer with container loading to ensure safe and efficient transportation.

Door-to-Door Freight Service – We arranged and managed the entire logistics process, providing door-to-door freight service from our factory to the customer's facility in Lima, Peru.

Outcome

The HDPE rigid pelletizing line has been successfully commissioned and is now operating at full capacity in Lima, producing high-quality recycled pellets for the Peruvian market. The system's energy efficiency, real-time monitoring capabilities, and user-friendly operation have significantly improved the customer's production efficiency and cost management. By upgrading rigid HDPE waste into valuable recycled materials, the customer has unlocked new revenue streams while contributing to a more circular plastics economy.