Dual-Station Turret Winder for Film & Sheet Rolls

The Dual‑Station Turret Winder is a high‑performance winding solution designed for film, sheet, and web materials. Unlike traditional single‑station winders that require production stops for roll changes, this turret‑style winder enables continuous, uninterrupted operation – dramatically improving production efficiency and reducing downtime.

Fully Customizable to Your Production Needs

Every winding application is unique. That's why this winder is engineered for full customization based on your specific material and production requirements. We tailor the machine to match your:

Roll weight – capacity to handle your target roll mass

Roll diameter – finished roll O.D. as required

Roll width – web width to fit your extrusion or converting line

Air shaft diameter – core size compatibility

Winding line speed – matched to your production speed

Material elasticity – tension control adapted to stretch or non‑stretch films

Tension control system – optional tension controller for precise web handling

Whether you are winding thin stretch film, heavy‑duty sheet, or elastic materials, we configure the winder to deliver optimal performance for your specific application.

Key Advantages

Continuous Production, Zero Downtime – The dual‑station turret design features two winding spindles mounted on a rotating arm. While one station is actively winding, the other is being unloaded and prepared for the next roll. This enables automatic roll changeover without stopping the production line – eliminating the "dead cycle" and maximizing uptime.

Reduced Changeover Time – Roll set changes are completed in seconds rather than minutes. This significantly reduces setup time between jobs, minimizes material waste during changeovers, and keeps your line running at full speed.

Precision Winding Quality – Advanced tension control systems ensure consistent roll density and prevent telescoping or telescoping defects. For non‑uniform web materials, the differential rewind system compensates for gauge variations to maintain smooth, defect‑free rolls.

Improved Operator Safety & Efficiency – Automatic roll change and doffing reduce manual handling of heavy rolls and cutting knives. This simplifies operator training, lowers the risk of workplace injuries, and allows fewer operators to manage more production.

Versatile Material Handling – Capable of processing a wide range of materials including plain film, printed film, coated film, metallized film, sheet, and tubing. Optional slitting devices can be integrated for edge trimming during winding.

User‑Friendly Operation – Equipped with an intuitive touchscreen HMI for easy parameter setting, real‑time monitoring, and recipe storage for quick job changeovers.

Durable & Reliable – Built with heavy‑duty components and precision‑sized motors and drives to handle demanding production environments. Low‑maintenance design keeps operating costs down over the long term.

For more details or to discuss your specific winding requirements, please contact our sales team.